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Product Details:
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| Type: | Extractor/Extracting Tank Machine | Warranty: | 1 Year |
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| OEM: | Parameter Customization | Material: | 304/316L Stainless Steel |
| Heating Model: | Steam/hot Oil/hot Water/electrical | Function: | Extracts Herbal Active Ingredients And Essential Aroma Oil By Solvent |
| Core Components: | Extraction Tank ,condenser ,filter Etc | Key Selling Points: | Soxhlet Extraction Machine , Phytochemicals Extraction Machine |
| Feeding: | Herbal And Natural Products + Solvent /water | Output: | Extractor Solution + Residual Material |
| Keywords: | Soxhlet Extraction Machine/ Phytochemicals Extraction Machine /Low Temperature Extraction Machine | Application Industry: | Herbal Medicine And Natural Products,food Additive |
| High Light: | Extraction Tank Herbal Extractor,316L SS Herbal Extractor,Multifunctional Dynamic Herbal Extractor |
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Multifunctional Dynamic Extraction Tank Herbal Extractor For Pharmaceutical Machine
Usage Scope:
Dynamic Extraction Tank is widely used in traditional Chinese herbal medicine, phytochemistry ,natural plant, food additive, biology organ Hormone enzyme, light chemical industry etc .
Dynamic Extraction Tank compositions:
1.multifunctional extraction tank : it is a jacketed tank ,jacket can be heating by steam or electrical , also can cooling by chiller or cooling water .the tank bottom equipped with the pneumatic cylinder discharge gate to remove ( discharge ) the residue herbal raw material .
2. multifunctional tank equipped with the nozzles and functions as below
2.1 manhole :for the solid raw material feeding or charge
2.2 solvent /water inlet nozzle
2.3 sight glass/light to observe the inside extraction process
2.4 safety valve : it is used to control the inside shell keep in the safety working condition ,avoid pressure exceed
2.5 foam destroyer : it is used to remove the foam ,avoid the foam take the raw material into the condenser ,to make the condenser block
2.6 vapor nozzle : it is connect the condenser to make the vapor gas into the condenser to condensate and cooling down to keep inside shell pressure stable
2.7 reflux nozzle :it is used to reflux condensate solvent/water back to the extractor tank for extracting completely
2.8 bottom steam direct nozzle : it is in the extraction tank ,which is used the steam to distill into the inside tank directly ,it is used for the essential oil distill extraction process and also can be used the solvent recovery process
2.9 shell side filter nozzle : it is used to make the extraction solution outlet via shell side ,it can avoid the herbal raw material block the bottom extraction solution outlet nozzle .
3.condenser : it is used to condensate the vapor gas ,the cooling medium can be water or chiller
4.sub-cooler : it is used to cool down the condensate solution to get in a low temperature ,which is mainly used for the essential oil extraction process to make the oil/water separately.
5.filter :filter the particle or herbal raw material in the extraction solution
6.pump:it is used to transfer the solution to the storage tank ,it can use the sanitary pump or diaphragm pump
7.pipeline for the inside system
8.control system : control the pneuamtic discharge gate open and close ,control the heating temperature ,control the heating time ,control the solvent/water inlet volume etc.
9.optional :1. the extractor tank can be equiiped with the agitator mixer ,which can make inside raw material movable and dynamic ,it can make the extraction fast and completely .
2.raw material feeding system : if the end user's plant height is enough, it can add the extra feeding hopper system for the raw material into the extraction tank to save the labor
3. automatic residue raw material dishcarge system : which can remove the solvent /water in the residue material and dry it ,then transport to the residue material stock warehouse .
Dynamic Extraction Tank Technology parameter:
1.working volume :50L-10000L
2.material is SS304 or SS316L
3.motor can be explosion-proof
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Model Item |
SCE-0.1 | SCE-1 | SCE-3 | SCE-5 | SCE-10 |
| Total Volume Capacity (L) | 120 | 1400 | 4000 | 6000 | 11000 |
| Work volume (L) | 100 | 1000 | 3000 | 5000 | 8000 |
| Design pressure for inside tank(Mpa) | -0.1/0.2 | ||||
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Design pressure in jacket(Mpa) |
0.33 | ||||
| Compressed air pressure(Mpa) | >0.6 | ||||
| Condenser cooling area(M2) | 0.5 | 4.5 | 6.5 | 9 | 15 |
| Sub-cooler cooling area(M2) | - | 0.5 | 1.2 | 2 | 2 |
| Filter area :m2 | 0.05 | 0.2 | 0.25 | 0.3 | 0.3 |
| Agitator motor power (KW) | 0.37 | 3.0 | 5.0 | 11 | 22 |
| Speed (RPM) | 30 | ||||
| Steam consumption (kg/h)@2bar | 20 | 250 | 350 | 500 | 900 |
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Cooling water consumption : T/h @inlet temp is 25℃ ,outlet temp is 32 ℃ |
1 | 5 | 8 | 10 | 20 |
Dynamic Extraction Tank functions:
the equipment can be used in different working condtion process : such as atmospheric pressure extraction process, pressure,extraction process ,vacuum extraction process, solvent warm soak extraction process, water/solvent hot reflux extraction process, forced circulation extraction process, percolation extraction process , aromatic oil separation process and organic solvent recovery functions etc .
Dynamic Extraction Tank can work for the different extractor process ,as the extractor medium difference ,it can be devided as below production process:
1). For water extraction: water and herbal raw material are put into the extraction tank and start to give heat source to the interlayer. After the tank boils, reduce the supply heat source and keep the boiling in the tank. The maintenance time depends on the extraction pharmacological process. For example, cooling water is needed for closed extraction to cool the steam and return to the extraction tank to maintain the circulation and temperature.
2). For solvent extraction: firstly, the herbal and solventmust be sealed in the tank, and the heat source steam shall be supplied to the interlayer. Open the cooling water to reduce the supply heat source when the tank reaches the required temperature, so that the rising vapor alcohol can flow back into liquid alcohol after passing through the condenser. In order to improve the efficiency, the pump can be used to force the circulation, so that the medicine liquid can be sucked out from the lower part of the tank through the pump, and then the upper part of the cylinder is imported back into the tank, and the local ditch can be removed Flow.
3). For Oil extraction : first add the Chinese herbal and water containing the volatile oil into the extraction tank, open the circulation valve of the oil separator, adjust the bypass return valve, open the supply heat source valve to reach the volatile temperature, open the cooling water for cooling, keep a certain height in the separator to separate the cooled liquid medicine, and then rotate the oil-water separator.
1. Polishing:
Polishing is vital for tanks. Tanks should be polished wholly inside and outside.
Therefore it can ensure there is no place for the bacteria to hide in tanks.
Our polishing system consists of auto and semi-auto polishing machine and manual polishing.
Each tank is polished three times and more polish for the key place.
2. Welding:
Our argon central system for welding provides 100% pure argon to protect tanks from distorting during welding
SERVICE
We have established some overseas agent office to make the after-sales serivce already ,so it can will be service client in fast response .also in our headquarter service team ,there is a expert team which can support client in 7*24 hours .
1. Customer inquiry and consultation (URS documents)
2. Confirmation of treatment plan (DQ documents &PID Drawing)
3.Quotation offer with the technolgy document (Quotation PI )
4.Engineering and Manufacturing (Prodcution &Quality inspection )
5. Product inspection (FAT documents)
6. Delivery arrangement and loading work (full set Shipment documents)
7. After-sales service (OQ,PQ ,SAT documents)
FAQ:
1. What about your factory?
Our factory is located in Wenzhou city ,Zhejiang Province and have more than 15 years experience on machinery making.
2. How will your company control the equipment quality ?
We have a qualified expert team ,we will inspect every production proceed .also Machines will be tested in our plant before shipment .
3. How long the warranty will be?
We provide 1 years warranty for the machine running ,but we will afford whole -life service for the machine .
4. Which kind payment do your company do now ?
We accept Western Union, T/T ,D/P,D/C and irrevocable L/C payable etc.
5. Can we become your distributor in our country?
Yes, we very welcome you! More details will be discussed if you are interested in being our agent.
6. Why we choose "JOSTON "?
1. We enhance the reliability of product's quality and working life .
2. We decrease the consumption cost of the product in the ruuning.
3. We improve research personnel's ability to deliver a creative design;
4. We use leading technologies in our product development and innovation, and thereby increase the competitive advantage of products.
7. Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
8. Do you supply installation equipment in oversea?
Yes, if need, we can send our engineer to your plant to help you do installation and commission.
9. How can we know the order production status ?
We will arrange the person to take photo or video during manufacturing in every week to make you to know the production status.When goods are finished,we will take detailed photos or video for your checking ,after approve ,then we will arrange shipment .also you can arrange FAT in our plant when the goods is ready here
10. What is kind service do you offer before making order ?
1. according to your company URS ,we will make the design drawing accoridingly.
2. after your company approved drawing ,we will make quotation.
3. final we make agreement on payment terms ,delivery time ,package ,shipment etc.
11. how about your company after-sale serivce ?
1. We provide long-term after-sale service.
2. we can do installation and commission for the equipment in your plant if necessary .
3. Meanwhile, you can call or e-mail us to consult on any relevant question since we have a special line for after-sale service. Alternatively, you can communicate on-line with us to solve any problem.
Contact Person: admin
